Pneumatics training packages – innovative and practical, right down to the smallest details
Modular for flexible expansionFesto Didactic's training packages are modular in structure. For example, you could start with the basic level of electropneumatics and then move onto the advanced level, or start with the subject of electrohydraulics – the choice is yours. You'd like to explore a particular specialised topic? All equipment set components can also be ordered separately, so you can turn your own ideas into reality.
Position it – clamp it – done!With the Quick-Fix mounting system, you can mount all components easily and securely on the profile plate and the profile column of a Learnline workstation. The electrical units are clamped into the ER frame and sequenced individually. The profile slots on the workstations are the same for all pneumatic, hydraulic and electrical units – a single investment, with double the functionality.
Everything where you want it – systematic storageMost equipment sets are delivered in practical, Systainer-compatible equipment trays. This equipment tray fits in the drawers of the workstations. The large pictogram on the components, designed in accordance with the latest standards, provides clear instructions for connecting the components and ensures short preparation and follow-up times. When dismantling circuits, you can quickly and easily locate where the component goes in the equipment tray.
Connect it – power!No compromise on safety: all electrical components and units are connected with 4 mm safety sockets or safety plugs. The pneumatic power is supplied by the connection of highly flexible plastic tubing to the Quick Star (QS) push-in fitting. The system therefore requires virtually no consumables or tools.
Your choice of training environmentUser-friendly training environments for specific topic areas:
Self-study phases with the training programs
Designing and documentation with FluidSIM®
Practical implementation with the training packages and the exercises in the workbooks
Functional testing and optimisation with measurement technology and FluidLab®
Advanced courses made easyNew developments and trends in fluid engineering can be incorporated directly into our learning systems. New control systems can be integrated into the learning system using the EduTrainer® concept. Basic packages can be easily expanded to include the subjects “Pneumatics measurement and control TP 210” or the new “Vacuum technology TP 230”.
TP 230 Vacuum technologyHandling workpieces with suction grippers has become an indispensable part of handling technology. It offers advantages such as the simple configuration of suction grippers and gentle handling of workpieces while also enabling rapid cycle times, and the capital outlay required is comparatively low. The training package TP 230 expands the contents of TP 201 to include the key area of vacuum technology.
TP 250 Safety in pneumatic systemsFunction, efficiency and above all safety determine the success of plant machinery and automated systems. New directives and laws require intelligent solutions and raise the level of professional skills required. The systematic optimisation of a simple pneumatic system helps to identify hazards in pneumatic processes. The appropriate actions to reduce the risk can be implemented in a professional manner.
Didactic plusThe workbooks accompanying the training packages contain project-oriented exercises of increasing complexity. There are also positional sketches, illustrations, videos, animations and cross-sectional drawings, which explain how things look in the real world. For a complete and expert treatment of the topic of pneumatics, the training also covers basic physics, technical calculations, safety, economic efficiency, analytical fault-finding and professional documentation.
Equipment set TP 101 – Basic level: Basic pneumatics training
Training aims
*
Structure, function and application of single-acting and double-acting cylinders
*
Distinguishing flow control methods and using them as intended
*
Calculating basic parameters
*
Explaining and building latching circuits
*
Direct and indirect actuation
*
Logic operations: explaining and implementing AND/OR/NOT operations
*
Application and function of 3/2 and 5/2-way valves
*
Combining logic operations
*
Methods of actuation of directional control valves
*
Function and application of limit switches
*
Analysing circuits
*
Time delay valves
*
Options for pressure measurement
*
Realising oscillating movement
*
Pressure-dependent control systems
*
Economic considerations of using pneumatic components
The most important components at a glance
1
3/2-way valve with pushbutton actuator, normally closed
12
Shuttle valve (OR)
2
3/2-way valve with pushbutton actuator, normally open
13
Dual-pressure valve (logic AND)
3
5/2-way valve with selector switch
14
Quick-exhaust valve
4
3/2-way valve with selector switch, normally closed
15
One-way flow control valve
5
3/2-way roller lever valve, normally closed
16
Single-acting cylinder
6
Proximity sensor, pneumatic, with cylinder attachment
17
Double-acting cylinder
7
Pneumatic timer, normally closed
18
Start-up valve with filter control valve
8
Pressure sequence valve
19
Pressure regulator valve with gauge
9
3/2-way valve, pneumatically actuated at one end
20
Pressure gauge
10
5/2-way valve, pneumatically actuated at one end
21
Manifold
11
5/2-way double pilot valve, pneumatically actuated at both ends
22
Plastic tubing 4 x 0.75 Silver (10 m)
Equipment set TP 102 – Advanced level: Advanced pneumatics training
Training aims
*
Binary reducing stages
*
Input circuit with self-latching loop and auxiliary functions
*
End positions without limit switches
*
Evaluating and using sensors for material sensing
*
Latching circuits
*
Realising stepper control with protected pilot air and auxiliary functions
*
Converting 5/2-way valves
*
Proximity sensors in the end positions and in the partial stroke range
*
Function of a back pressure end stop
*
Combined use of quick exhaust valves and pressure regulators
*
Basic stepper control (continuous cycle)
*
Inversion of a timer signal
*
Stepper control with operating modes or idle step
*
Varying end-position cushioning
*
Setting and coordinating time delays
*
Using and adjusting different sensor types
*
Variable step repetition using a predetermining counter
The most important components at a glance
1
3/2-Way-Panel mounted with Pushbutton Actuator, normally closed
8
Shuttle valve (OR)
2
3/2-way valve with mushroom-head emergency switch (red), normally open
9
Dual-pressure valve (AND)
3
3/2-way roller lever valve with idle return, normally closed
10
Pneumatic timer, normally open
4
Back pressure valve
11
Pneumatic preset counter
5
3/2-way valve, pneumatically actuated on one side
12
Stepper module
6
5/2-way double pilot valve, pneumatically actuated on both sides
13
One-way flow control valve
7
Plastic tubing
14
Non-return valve, delockable
15
Double-acting cylinder
Upgrade from Pneumatics, Basic level TP 101 to Electropneumatics, Basic level TP 201
Recommended training media and accessories: See TP 201
The most important components at a glance
1
Signal input, electrical
7
2 x 3/2-way solenoid valve with LED, normally closed
2
Relay, three-fold
8
5/2-way solenoid valve with LED
3
Limit switch, electrical, left-actuated
9
2x 5/2-way double solenoid valve with LED
4
Limit switch, electrical, right-actuated
10
Pressure sensor with display
5
Proximity sensor, optical, M12
11
2x One-way flow control valve
6
Electronic proximity switch with cylinder attachment
12
Double-acting cylinder
Equipment set TP 201 – Basic level: Basic electropneumatics training
Training aims
*
Structure, function and application of single-acting and double-acting cylinders
*
Logic operations: AND/OR/NOT
*
Calculating basic parameters
*
Combining logic operations
*
Direct and indirect actuation
*
Function and application of limit switches
*
Application and function of 3/2 and 5/2-way solenoid valves
*
End-position monitoring using electronic proximity sensors
*
Analysing circuits
*
Time delay valves
*
Options for pressure measurement
*
Realising oscillating movement
*
Pressure-dependent control systems
*
Economic considerations of using pneumatic components
*
Latching circuits
*
Troubleshooting simple electropneumatic circuits
The most important components at a glance
1
Signal input, electrical
9
5/2-way double solenoid valve with LED
2
Relay, three-fold
10
Pressure sensor with display
3
Limit switch, electrical, left-actuated
11
One-way flow control valve
4
Limit switch, electrical, right-actuated
12
Single-acting cylinder
5
Proximity sensor, optical, M12
13
Double-acting cylinder
6
Proximity sensor, electronic, with cylinder mounting
14
Start-up valve with filter control valve
7
2 x 3/2-way solenoid valve with LED, normally closed
15
Manifold
8
5/2-way solenoid valve with LED
16
Plastic tubing
Equipment set TP 202 – Advanced level: Advanced electropneumatics training
Training aims
*
Describing the structure and application of valve terminals
*
Explaining and realising an emergency stop function using spring-return valves
*
Realising sequence controls with signal overlap – solution according to the group method, sequence chain with spring-return valves and sequence chain with bistable valves
*
Emergency stop conditions
*
Describing and setting operating modes
*
Explaining the function and application of a 5/3-way solenoid valve
*
Describing the function and application of a predetermining counter
*
Describing and setting the operating mode 'Set'
*
Troubleshooting in complex electropneumatic circuits
The most important components at a glance
1
Signal input, electrical
6
Proximity sensor, inductive, M12
2
Relay, three-fold
7
Proximity sensor, capacitive, M12
3
Time relay, two-fold
8
Valve terminal with 4 valve slices (MMJJ)
4
Preset counter, electronic
9
Non-return valve, delockable
5
Emergency stop pushbutton, electrical
Equipment set TP 210 – Advanced level
Training aims
*
Basic principles of analogue data processing
*
Analytical fault finding
*
Application and adaptation of sensors
*
Saving energy
*
Interpretation of measurement results
*
Evaluation of changes in status
*
Reading and understanding of technical data and measurement curves
*
Proportional technology
*
Fluid engineering components, their influence and function
*
Control technology with continuous and discontinuous controllers
*
Demonstrating fluid engineering effects and special features
The most important components at a glance
1
I/O data cable with SysLink connectors (IEEE 488)
8
Flow sensor, 0.5 – 50 l/min, analogue
2
Universal connection unit, digital (SysLink)
9
Proportional pressure regulator
3
Connection unit, analogue
10
Pressure regulator valve with pressure gauge
4
Analogue cable, parallel
11
Flow control valve
5
EasyPort USB – An interface for measuring, open-loop control, closed-loop control. Connects the simulation to the real world
12
Plastic tubing
6
Quick-Fix screw adapter
*
FluidLab®-P Single license
7
Pressure sensor with display
*
Non-return valve, delockable
Equipment set TP 220 – Advanced level: Drives in pneumatics
Training aims
*
Designing a compressed air network
*
Calculation of mass moment of inertia
*
Sizing the pneumatic power section
*
Operating characteristics of rotary drives
*
Influence of tubes and fittings on speed
*
Function, control and selection of the fluidic muscle
*
Reducing cost by using different pressures for advance and return strokes
*
Comparison between standard cylinders and the fluidic muscle
Equipment set TP 230 – Advanced level: Vacuum technology
Training aims
Low pressure generation and system design:
Selecting suction grippers:
Typical switching for a vacuum system:
*
Function and use of ejectors according the Venturi principle
*
Shape and materials
*
Using a vacuum security valve when some of the suction cups are not gripping
*
Effects of system pressure on the attainable low pressure and the evacuation time
*
The relevance of gripper types and workpiece shape
*
Using a pressure switch to monitor the low pressure level
*
Sizing and setting up a vacuum system
*
How the holding force is affected by the workpiece surface and the diameter of the suction cup
*
Reducing the compressed air consumption in a vacuum system
*
Controlled release and ejection of workpieces from the suction gripper
Components from the equipment set TP 201 are required to carry out the projects.
The most important components at a glance
1
Air pressure reservoir, 0.4 l
8
Non-return valve, delockable
2
Pressure switch, 0 – -1 bar
9
Suction gripper 20 SN
3
Vacuum gauge
10
Suction gripper 30 SN
4
Flow control valve
11
Suction gripper 20 SS
5
Vacuum generator, type H
12
Suction gripper 30 SS
6
Vacuum generator, type L
13
Suction gripper 20 CS with vacuum security valve
7
Non-return valve
14
Suction gripper 4x20 ON
Equipment set TP 220 – Advanced level: Drives in pneumatics
Training aims
*
Basic principles of connection and circuit technology
*
Various methods of pressure and flow measurement
*
Basic principles of measured data acquisition and processing
*
Differences between absolute, relative and differential pressure measurement
*
Configuration, function and application options of the sensors used
*
Setting and checking sensors
*
Selecting appropriate sensors by taking into account certain parameters
*
Using signal converters
The most important components at a glance
1
Position transmitter, 0 – 50 mm, analogue
7
Vacuum generator, type M
2
Signal converter for position transmitter
8
Suction gripper, 10 mm diameter
3
Electronic pressure sensor, 0 – 10 bar
9
One-way flow control valve
4
Flow sensor, 0.5 – 50 l/min, analogue
10
Pressure regulator valve with pressure gauge
5
Flow sensor, -1 – 1 l/min, analogue
11
Stop, 35 mm adjustment path
6
Pressure switch, 0 – -1 bar
12
Double-acting profile cylinder
Equipment set TP 250 – Advanced level: Safety in pneumatic systems
Training aims
*
Reducing pressure and force according to the work to be performed
*
Suitable measures in case of power failure and return
*
Reducing the speed and acceleration while observing the cycle time and the flow control for the specific loading conditions
*
Getting to know the operating modes and signals for operating statuses
*
Emergency stop and release: suitable measures for stopping and properly recommissioning a pneumatic drive
*
Using sensors to detect malfunctions
*
Suitable measures in case of compressed air failure and return, as well as instructions on how to store and use auxiliary energy
*
Increasing the performance level using a dual-channel emergency stop system
*
Selecting and using suitable protective measures
Components from equipment sets TP 101 and TP 201 are required to carry out the projects.
Mounting the pneumatic system, consisting of cylinders, weight and cover, is done on the profile column of a Learnline workstation. If there is no profile column available, the mounting kit for Learntop S (order no. 526847) or the mounting kit for vertical slotted profile plates (order no. 533528) can be used. Two of each of these are needed.
The most important components at a glance
1
Air pressure reservoir, 0.1 l
6
Cover for cylinder
2
Non-return valve, delockable
7
Operational status display
3
5/3-way solenoid valve, mid position closed
8
Mushroom-head safety switch
4
Non-return valve
9
Safety relay for emergency stop and safety door
5
Weight, 2 kg, for cylinder
Air Control System AirCS® equipment set – Advanced level: energy-efficient compressed air management
Training aims
Special features of the AirCS® EduTrainer® Pneumatic function area with:
Electrical function area with:
*
Flow sensor
*
Energy consumption meter
*
Pressure sensor
*
2x 230/110 V AC outputs with control technology to switch the 230/110 V AC consuming devices
*
Distributor block for QS-4/6/8
*
SysLink and analogue connection for EasyPort
*
Directly actuated 5/2-way solenoid valve
*
Connections for integrating the external sensor
*
Outlet with flow control valve and stop cock
*
Can be used for A4 mounting frame (399 x 297 mm) or as table stand.
The most important components at a glance
1
AirCS® EduTrainer®
5
Analogue cable, parallel
2
AirCS® accessory kit
6
I/O data cable with SysLink connectors (IEEE 488)
3
FluidLab®-AirCS® 1.0 Single licence
7
Pressure sensor with display
4
EasyPort USB – An interface for measuring, open-loop control, closed-loop control. Connects the simulation to the real world
Equipment set TP 101+ – Advanced level systematic troubleshooting
Realistic
Equipment set TP 101+ from Festo Didactic is an extension to equipment set TP 101. TP 101+ contains components with specified, realistic defects. It enables pneumatic circuits to be constructed with the TP 101 and individual components to be replaced by defective ones. Using our experience in industrial environments, we were able to define typical error patterns for pneumatic systems and adopt these with components contained in equipment set TP 101+.
The most important components at a glance
1
Double-acting cylinder, defective
5
5/2-way bistable valve, defective
2
Pressure gauge, defective
6
5/3-way valve, mid-position pressurized
3
Filter sleeves for on-off valve with filter regulator, clogged
7
Flow control valve
4
3/2-way valve with pushbutton actuator, normally closed, defective
8
Silencer M5, clogged
Equipment set TP 111: Basic closed-loop pneumatics training
Training aims
*
Controlling pressure and position
*
Behaviour of control sequences: transfer characteristics, transient response, system with and without compensation, system of first, second and third order, idle times
*
Action sequence of a control circuit: controlled, manipulated, disturbance and reference variables
*
Interaction of closed-loop controls and control systems: control circuit optimisation, stability considerations
*
Activity and timing of control units: discontinuous and continuous controls, P, I, D, PI, PD, PID controls, status controls
*
Setup, commissioning and optimisation of closed-loop control assemblies, devices and systems with analogue controller cards
The most important components at a glance
1
Signal input, electrical
13
5/3-way proportional valve
2
3/2-Way-Panel mounted with Pushbutton Actuator, normally closed
14
Air pressure reservoir, 0.4 l
3
2 x 3/2-way solenoid valve with LED, normally closed
15
Status controller
4
Pressure gauge
16
Linear drive, pneumatic, with guide and accessories
5
One-way flow control valve
17
Linear potentiometer (position encoder)
6
On-off valve with filter/regulator, 5 µm
18
Ruler
7
Manifold
19
Weight, 5 kg, for linear drive
8
Plastic tubing
20
Shock absorber
9
PID controller
21
Connecting cable for linear potentiometer
10
Comparator
22
Adapter for Y-axis or weight
11
Pressure sensor, analog
23
Mounting accessories for position encoder
12
5/3-way solenoid valve, mid position closed
BIBB pneumatics equipment set: Suitable for BIBB pneumatics course
Training aims
*
Compressed air generation
*
Inspection
*
Basic terms in control technology
*
Repair procedure
*
Servicing
*
Fault finding/analysis/documentation
*
Maintenance
The most important components at a glance
1
3/2-Way-Panel mounted with Pushbutton Actuator, normally closed
13
One-way flow control valve
2
3/2-Way- Panel mounted Valve with Pushbutton Actuator, normally open
14
Non-return valve, delockable
3
3/2-way roller lever valve, normally closed
15
Proximity sensor, pneumatic, with cylinder attachment
4
3/2-way valve, pneumatically actuated on one side
16
Suction gripper, 10 mm diameter
5
5/2-way pneumatic valve, pneumatically actuated, one side
17
Vacuum generator, type M
6
5/2-way double pilot valve, pneumatically actuated on both sides
18
Single-acting cylinder
7
5/3-way valve, mid-position closed
19
Double-acting cylinder
8
Pneumatic timer, normally closed
20
Driving/tractive load
9
Pressure sequence valve
21
Pressure gauge
10
Shuttle valve (OR)
22
Start-up valve with filter control valve
11
Dual-pressure valve (AND)
23
Manifold
12
Quick-exhaust valve
24
Plastic tubing
BIBB electropneumatics equipment set: Suitable for BIBB electropneumatics course
Training aims
*
Physical fundamentals of electrics and pneumatics
*
Directionally dependent control systems using sensors
*
Function and application of electropneumatic devices
*
Directionally dependent control systems using predetermining counters
*
Representing motion sequences and switching states
*
Controllers with parameters (e.g. single/continuous cycle, EMERGENCY-OFF)