Pilot & training plants

Training solutions for the process & energy sector

GUNT has been known for decades as the leading manufacturer of educational systems, popular in engineering departments of universities and colleges.

Another field of GUNT’s activities are industrial training plants to cater for the specific training needs of the industry.

GUNT training systems for industry are absolutely authentic:

• handling real-world industrial equipment components
• detailed familiarisation with plants and processes
• familiarisation with and application of industrial automation technology
• operating plants
• understanding and executing maintenance and servicing procedures
• aspects of plant and occupational safety

Complete course concepts with diverse problems can be constructed and the training plant can be the center of training for several weeks.

Product overview

MMTS
Mechanical Maintenance Training Skid

Training plant for maintenance and operation
- oil circuit with heating
- water circuit for closed-circuit cooling with wet cooling tower
- plant operation and maintenance
» further information

MPTR
Main Process Training Rig

Training plant for pipeline and pump systems
- two separate units for two trainee groups
- plant operation and maintenance
» further information

IUI
Industrial Unit for Inspection

Training plant for inspection
+ demonstration plant simulates typical processes
   - thermal reactor
   - steam-driven auxiliary pump system
   - compressed air station<
+ typical electrical cabling with a variety of electrical components
» further information

PPP
Process Pump Trainer

Operation and comparison of three different pump types in various operation modes
- single stage centrifugal pumps, multistage centrifugal pumps, multiphase twin screw pumps
- operation in line or parallel
- simulated crude oil as working medium
- three phase separation after passing the pump section
» further information

PST
Phase Separation Trainerr

Separation of simulated crude oil into air, water and oil
- transparent phase separator
- three-phase separation using gravity
- two static mixers to blend oil, water and air into new synthetic crude oil
» further information

WaXTOT
Wellhead and Xmas-Tree Operation Trainer

Operation of a wellhead with a standard wellhead control panel
- wellhead with several valves and casing spools
- X-mas tree with various master valves, choke valves and wing valves
- supply unit for synthetic crude oil
- operation and control
» further information

WaXTMT
Wellhead and Xmas-Tree Maintenance Trainer

Maintenance trainer for a standard wellhead
- wellhead with several valves and casing spools
- X-mas tree with various master valves, choke valves and wing valves
» further information

IPP
Integrated Pilot Plant

Training unit for the operation of a process plant
+ operation using a water / ethylene glycol mixture
+ combination of a common field process with a distillation process
  - field process including tanks, heat exchangers as well as pumps, cooling and control loops
  - distillation process with rectification column to separate the water / ethylene glycol mixture
  - utility unit for supplying both processes with auxiliary media
+ complex process control system
» further information

ET 805
Steam power plant/span>

Power plant operation with steam turbine, start and shut down
- feed-in to the grid
- wet cooling tower, feedwater treatment
- plant operation and evaluation
- maintenance and safety aspects
» further information

Plant control and data acquisition

Process control with GUNT software
Each GUNT software is specifically adapted to the individual plant. It is based on LabVIEW, a graphical programming environment commonly used for data acquisition, instrument control, and industrial automation.
- intuitive user interface
- display of measured and calculated values in related system context
- versatile graphical representation of measured values
- recording of measured and calculated values even during long periods of time

DOWNLOAD